STEEL FIBERS FOR TUNNEL SHOTCRETE
Value engineering solution to traditional reinforcement applications in order to increase the post-cracking flexural strength of shotcrete allowing it to carry flexural loads after cracking.
PURPOSE OF STEEL FIBERS IN TUNNEL SHOTCRETE
Shotcrete is a construction process in which concrete is projected at a high velocity on a surface which can be either vertical, complex shapes or overhead surfaces. This process ensures the reinforcement blends with concrete and is placed in a manner to provide adhesion to the substrate in each and every corner of the portion. Also, traditional reinforcement like Rebar provides tensile strength in a specified direction following the tunnel lining whereas steel fiber provides 3 Dimensional physical property enhancement. Due to the 3D effect of steel fiber reinforcement, there is less overbreak for the lining which helps in attaining a uniform layer of rock contour.
Shotcreting is a blend of reinforcement and concrete as an absolute package having the advantage of lining the tunnel in a speedy constructional process. Another advantage of this process is providing early bearing capacity which provides support to the poor rock condition which is activated by driving the cross-section of the tunnel. Orientation of shotcrete lining has to be designed based on the geological conditions of the rock which significantly plays a major role in determining the bearing characteristics of the tunnel lining.
Customising the fiber type, dosage, aspect ratio and the concrete mix offers a shotcrete lining that enhances energy absorption capacity, ductility and resistance to fatigue of the concrete.
HOW STEEL FIBERS HELP IN TUNNEL SHOTCRETE
- Enhances Ductility under given Tension and Pressure
- Improved Impact strength
- Resistant to Fatigue behavior
- Less Susceptibility for Spalling
- Enhances Durability
- Lowers Crack widths in Operational state
- Improved capacity for Bending tensile in all 3 spatial directions
- Increased factor of Safety at Crack stage better than Rebar
Application of Steel Fiber in Shotcrete
- Slope Stabilization
- Repair and Strengthening
- Tunnelling
- Mining
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